Tension clamp for overhead lines is among the most used electrical clamp in any electrical set up throughout the world. It means they are important and their manufacturing should be of good quality.
With competitive price and timely delivery, huaneng sincerely hope to be your supplier and partner.
Rayphen believes in manufacturing tension clamp that actually gives multiple benefits. Through hot dip galvanization, every preformed tension clamp and cable tension clamp gets a smooth finish.
The wedge tension clamp for overhead lines is highly useful for high voltage lines and performs the clamping action through their plastic wedge while the body is of aluminum.
Multi-core tension clamps by Rayphen are excellent in low voltage connections and overhead lines. They carry 2-4 cores at a time with complete reliability.
Rayphen offers OPGW tension clamps for optical ground wiring of your delicate optical fibers. Such clamps are carefully manufactured to meet the delicacy of the fiber optical cables.
Also, the tension clamp for ADSS cables serves its purpose brilliantly by providing necessary clamping and tensioning to not only the terminal parts but also provide clamping to the twisted sections of the ADSS cables.
Do you want to get a wire tension clamp for hanging cables? Not a problem with Rayphen. We provide the best quality 200m span ADSS cable tension clamp at a very affordable price.
With our 14 years of tension clamp manufacturing experience, we always make sure the packaging is done right and all the steps meet the quality control standards.
Here, at Rayphen you will ask for customization. You can order any type of tension clamp according to your dimensions and demands. The rest is our responsibility as we deliver the best product to our clients.
Along with cable tension clamp for overhead line, we also deliver strain clamps, dead end clamps, anchoring clamps, preformed tension clamps, etc.
We believe you as our partner in success and we really want you to join hands with us as you will get the top-notch pole line hardware, overhead electrical fittings, tension clamps, and many more electrical accessories.
You can contact us through our 24/7 customer care service or directly through our website. Rayphen will be happy to serve you all and answer your questions related to tension clamps.
Visit our website and happy ordering with Rayphen!
Overhead electrical fitting is something that you see daily on aerial lines when you go outside and move across your street. One of these easily seen fittings is a tension clamp. A tension clamp is small electrical hardware used for clamping different wires.
You do not need to worry if you do not know anything about tension clamps. Here, in this guide, we will answer all the questions you have in mind regarding tension clamp. The guide includes its definition, functions, installation, features, and much more.
Let's move to the FAQ guide very straight now!
A tension clamp is overhead fitting hardware that terminates the conductors.
It gives electrical and mechanical connections to insulators wrapping the conductors.
Such clamps provide linear connections as well as twisted connections to the conductors.
They are suitable for different types of conductors, including ACSR, ACAR, AAAC, and AAC conductors.
It can also be used to accompany copper conductors to some extent.
Tension clamps have different types based on various properties.
Such clamps come in different shapes, sizes and forms.
You can also get customized tension clamps by Rayphen.
Well, as you know, what exactly is a tension clamp.
Strain tension clamp has wide applications in the telecommunications and electrical industries.
Let us tell you how they are being employed in big industries.
It has the following uses.
Mechanical Connections
Without any doubt, the strain tension clamp provides a basic connection to conductors at terminals and along the overhead line.
They offer reliable connections to cables whether having longitudinal tension or the maximum strain for working.
These Rayphen tension clamps give connection by secure clamping action through their perfect designs.
Protection of Conductors
Strain tension clamp not only provides connections to the conductors but also protects them.
Such clamps offer protection during installation and after installation too.
Restriction of Movement of the Conductor
With maximum holding grip, strain tension clamp restricts the movement of the conductor.
It keeps the conductor fixed at one point and does not loosen them even for a bit.
Due to strong winds and rainstorms, electrical line fittings displace their positions.
This directly affects the working efficiency of the entire aerial line.
To control this situation, a strain tension clamp comes to the rescue.
The limited conductor movement by the Rayphen strain tension clamp ensures a smooth and steady flow of electric current.
There are so many types of tension clamps.
It means the tension clamp has multiple distinguishing key features. These are:
Quick Installation
The tension clamp is very easy to install.
You only need a few simple tools for its installation.
Versatile Designs
The designs of all types of tension clamps are unique and highly interactive with the conductors.
The versatility in designs makes the tension clamp highly reliable to use with different conductors.
You can have different diameters according to the diameter of the cables.
Waterproof
The tension clamp is waterproof.
It resists water and humidity in the environment.
That is how it gives a corrosion-free finish with the conductors.
Mechanical Toughness
The Rayphen tension clamp is strong mechanically as well as electrically.
Such clamps have a stronger grip on the conductor.
Quality Raw Material
The tension clamp at Rayphen is made from genuine raw materials.
Hot dip galvanized technology also does wonders with the finishing of the final product.
It makes the tension clamp corrosion-proof and gives it a smooth shiny look.
Tension clamp has so many varieties.
There is a tension clamp for hydraulic applications but we will stick to the tension clamp types related to electrical connections.
The various types of tension clamp on the basis of designs and some other characteristics are:
Compression/Hydraulic Tension Clamp
The Rayphen compression tension clamp is highly suitable where you need to put a lot of compression force on the conductors.
It performs its function brilliantly by keeping the conductor fixed to a point.
Compression tension clamp has different working load values and is operated for different values of amperage.
The design of this type of tension clamp enables it to interact perfectly with the conductor surface holding maximum tension.
It changes the tension into clamping compressive load through its wedge.
Wedge Tension Clamp
The wedge-shaped tension clamp is widely used for its excellent working efficiency.
Rayphen wedge tension clamp emphasizes extraordinary clamping to the cables, both insulated and non-insulated.
Figure 3 Wedge Tension Clamp
Such clamps tend to provide maximum protection and make sure the anchoring is done accurately with the conductors.
The body is aluminum hot dip galvanized while the rod is made of stainless steel.
You can see wedge tension clamps on distribution lines and overhead connections.
Bolted Strain Tension Clamp
They are also named quadrant strain tension clamps.
As the name indicates, bolted clamps are accompanied by 2-4 bolts that require tightening.
The tightening torque value of the Rayphen bolted tension clamp is mentioned in the fitting.
It serves the purpose of providing adequate tension, holding the conductors, and restricting their movement in a strong wind environment.
The bolted strain tension clamp gives a smooth corrosion-free finish to the conductor connection.
That is why they are an important part of large-scale industrial projects.
Cone Tension Clamp
A cone tension clamp is nothing different from a wedge tension clamp in function and mechanism.
It only differs in the fact that it has a cone instead of a wedge part.
In the Rayphen cone tension clamp, the clamping is performed by the cone.
Whereas, in the wedge tension clamp, the wedge performs the clamping mechanism.
The overall features and characteristics of a cone tension clamp are similar to other types of tension clamps.
Dead End Tension Clamp
Dead end tension clamps are quite famous and you have frequently seen them operating on aerial lines, distribution lines, and utility poles.
Such a tension clamp provides a dead ending to the terminals of the conduction making the termination easy and reliable.
They are easy to install and have weather-resistant properties.
The Rayphen dead end tension clamp is compact in structure and its assembly parts are very efficient.
High-Temperature Tension Clamp
The Rayphen tension clamps designated to work in warmer environments or that can bear high-temperature values are known as high-temperature tension clamps.
High temperature tolerating tension clamps can be of different types, including dead end, cone, bolted, compression tension clamp, etc.
The design of a high-temperature bearing tension clamp is not different from the rest of the tension clamp types.
The basic functioning and construction of high-temperature tension clamps are the same as other clamps.
Tension clamps have two types depending upon the function. These two types are:
Tensioning Clamp
This particular tension clamp type tolerates the stress or tension of the cables and conductors.
The grip strength of tensioning clamp is quite high.
The value of grip strength equals 90% of the conductor's resistance.
Tensile Clamp
Tensile clamp at a time displays two functions.
It absorbs the pull from the conductor and also performs as a conductor itself.
You need to install such Rayphen tension clamp with complete care when they are used as conductors.
The tension clamp is made with high-quality raw material and under the hot-dip galvanized technology to make the clamps corrosion-free.
Hot-dip galvanization also makes the surface of tension clamps smooth and prevents the bumping of metals used for their production.
Here, let us tell you the materials used for making different types of tension clamps.
Aluminum and Aluminum Alloy
The commonly used manufacturing material for tension clamps is aluminum and its alloys.
Aluminum provides enough ductility and hardness to the final product that makes the tension clamp easy to fit and use.
It has a low melting point means you can make different shapes out of it.
Therefore, most of the time the aluminum alloys are employed in the manufacturing process.
They have small quantities of other heavy metals such as iron that provide elasticity and hardness to the tension clamp.
Hence, aluminum and its alloys are referable for making different types of tension clamps.
You can ask for any aluminum tension clamp type quite easily at Rayphen.
Rayphen aluminum alloy tension clamp is perfect for conductors such as ACSR, AAAC, and AAC.
Malleable Iron
Malleable or molding iron is the second favorite when comes to tension clamp manufacturing.
It has an excellent casting property and you can convert it into different designs.
The assembly parts of the tension clamp made from malleable iron perform equally well as the aluminum parts.
Cast iron tension clamps come in different sizes.
Fiberglass
Some of the tension clamps also contain fiberglass parts.
They are thermostable and provide shear resistance against weather conditions.
Fiberglass tension clamp is applicable to light in weight conductors.
They are also protective against the ultraviolet radiation coming from the Sun.
Mild Steel
The strong impact of mild steel is very high and it is a highly malleable material.
A tension clamp of mild steel or stainless steel is also available.
They are suitable for different types of conductors.
The clamping rods of various tension clamps are made of stainless steel as it is lightweight and anchors very efficiently.
Strain tension clamp is one of the most widely used tension clamps.
It offers different functions such as:
The strain tension clamp puts an adequate strain on the conductor and perfectly balances the conductor's tension.
It protects the conductors.
It restricts the movement of the conductor.
Strain tension clamp holds and secures the conductor.
It provides tension at the termination.
Yes, you can use a Rayphen tension clamp for hanging wires.
These clamps come into use for ADSS hanging cables.
The tension clamp for hanging cables has an aluminum body with aluminum assembly parts.
These tension clamps are seen at distribution aerial lines.
You can also see them supporting ADSS cables overhead lines.
Figure 6 Tension Clamp for Hanging Wires
Tension clamps have so many types.
It means tension clamp is a source of many benefits.
The advantages of using a tension clamp are as follows.
Most of the tension clamps are very compact structures, so they fit in easily with different environments.
All of the tension clamp types are weather-resistant and water-repelling making sure no rust or corrosion appears.
Each one of them has a unique design hence, diversifying their applications to different conductors and lines.
The tension clamp is compatible with AAAC, AAC, ACAR, ACSR, and copper conductors.
You can also use them for hanging wires and cables.
Such clamps make an excellent option as conductors themselves in certain circumstances, such as tensile clamps.
Their installation is easy therefore, they reduce the cost of installation.
Some tension clamps have bailed. These bails ensure extra protection and safety of the conductor.
They fix the conductor in one place and limit their movement making secure connections.
Tension clamps are available in different sizes hence, you can get them according to your demand.
Yes, you can use a tension clamp for earth wires.
Rayphen tension clamp is excellent to apply for earth cables.
The earth wires are used to make the current neutral that goes to the ground.
Whenever a large electrical setup is made, earthing is done for evident purposes.
To make human life safe and to protect the livestock, it is important to neutralize the current and earth wiring to the ground.
A tension clamp serves the purpose greatly in this regard and is safe to use for earth wires.
Well, there are certain things you can check and compare before choosing the right tension clamp.
Check the appropriate design of the tension clamp.
Check if it is waterproof.
Compare the size of the tension clamp with that of your conductor.
Ensure it is made of high-quality manufacturing material.
Ensure it is compatible with different types of conductors easily.
Yes, you can use a tension clamp for ADSS cables.
The ADSS tension clamps can have a different span.
It can be less or higher than 200m.
But whatever the span is, Rayphen tension clamps are safe and reliable to use for ADSS cables.
It gives protection to the fiber optical cables, takes the load of the aerial cables, and also plays a role in extending the longevity of ADSS cables.
You can use them on overhead lines for attaching cables t the power towers and poles.
ADSS tension clamp is quite convenient to install.
Rayphen tension clamp for ADSS cables has an aluminum alloy body with hot-dip galvanized technology.
It gives corrosion-free service and has good mechanical and electrical strength.
You can ask for specifications according to your need.
It means you can get different ADSS tension clamp based on different voltages and spans.
Yes, fortunately, you can purchase a waterproof tension clamp at affordable prices at Rayphen.
It is the demand of any electrical setup to be fully waterproof.
This is because, in an environment that is exposed to water, humidity or water of any sort could be dangerous for the electrical connections.
It can cause damage at a large scale and is risky to human lives as well as livestock.
A simple small spark can lead to fire and explosion.
To avoid all this, you need an electrical fitting that is water-repelling.
Are you interested in learning more about china adss tension clamp? Contact us today to secure an expert consultation!
So is the case with tension clamp.
Using a waterproof tension clamp of good quality is not only economical but also safe to use.
It stops the sparking and also stops the flow of eddy current due to losing connections.
The tension clamp is compatible with different conductors and cables.
It is suitable for all aluminum conductors including AAC and AAAC.
A tension clamp is also used for aluminum conductor steel reinforced cables (ACSR).
You can also use a tension clamp for aluminum concentric lay-stranded conductors (ACAR).
Rayphen tension clamps are suitable for copper conductors as well.
Meanwhile, the current-voltage is also not a thing to worry about using a tension clamp for conductors.
You can attach a tension clamp with any of the above conductors carrying low, medium, or high voltage.
Aerial insulted ABC cables are very commonly seen on aerial lines, telecommunication lines, utility poles, and other overhead lines.
Using a tension clamp with aerial insulated ABC cables is 100% safe and the tension clamps provide an excellent dead ending to the aerial cables.
Rayphen tension clamps are compatible with aerial insulated ABC cables because of their unique designs, features, and aluminum body.
It provides maximum holding security and offers rust-free property to the cables and conductors.
Yes, you can use a tension clamp for overhead lines reliably.
There are different kinds of tension clamps that you can choose from to use with overhead lines.
Overhead lines include aerial cables, ABC insulated cables, distribution lines, telecommunication lines, and power transmission stations.
For overhead connections, a corrosion-proof and weather-resistant tension clamp is ideal.
Such clamps give maximum mechanical grip to the conductors and make them fixed to their designated positions.
What do you think of tension clamp and preformed tension clamp?
You are thinking they both are the same?
Well, not exactly.
They both are tension clamps but their design and construction are quite distinguishing from each other.
A preformed dead end grip is also another name of a preformed tension clamp.
It is steel made whereas tension clamp is aluminum made mostly.
A preformed tension clamp is a spring-like wire twisted to form a loop kind of structure.
It gets wrapped up in the wires and cables and holds them.
Yes, you can purchase a fireproof tension clamp from different sources.
Purchasing a fireproof tension clamp is always good.
It prevents the whole electrical network to catch fire in unfortunate circumstances.
These fireproof tension clamps are also waterproof and weather resistant.
The fireproof property of tension clamp is for types of a tension clamp.
You can ask for any tension clamp such as wedge tension clamps that work best with aluminum conductors.
The interactive forces between the tension clamp and the surface of conductors are determined by the design of the tension clamp.
As you know, there are many tension clamp types.
Each has a specific design from the other.
It means each one of them has a different physical interaction with the conductor surface.
The more efficient the design of the tension clamp, the stronger is the physical interaction with the conductors and cable surfaces.
Compression tension clamp, strain tension clamp, and wedge tension clamp are among the best interacting tension clamps with any conductor.
They are available in various sizes and forms based on applications.
Rayphen JNS 4 core collecting tension clamp is perfect for aerial insulation cables.
Such a tension clamp can bear a current load up to 1kV.
Figure 11 4-Core Collecting Tension Clamp
Multicore tension clamps come with hook fixing.
They are able to terminate 2-4 core cables easily.
It not only fixes the conductor but also tightens the conductor's insulation layer.
Through standard hooks, 4 core collecting tension clamp provides tension to 4 core aerial cables overhead line.
The overhead line tension clamp comes with shear nuts for easy tightening.
It has an easy and quick installation without any tools.
It is generally recommended for low voltages.
The assembly parts of such a tension clamp are weather resistant and resistant to water.
Their installation does not damage the insulation of the cables.
These tension clamps can be useful with 2-4 conductors.
Multicore tension clamp provides self-supporting anchoring and tensioning to the conductors of various kinds including ACSR and AAC conductors.
Yes, using a tension clamp for OPGW is completely safe.
Optical ground wiring requires genuine tension clamps that are fully compatible with the optical fibers.
A tension clamp for OPGW is undoubtedly a reliable way of earthing the optical cables.
These clamps perform with great efficiency and hold optical fiber cables.
Rayphen tension clamp for OPGW is easy to mount and makes ensures the safety of the conductors.
The best strain tension clamps having a U-bolt have a price range of $2.90'$9.90.
The low voltage wedge tension clamps have a price range of $0.50'$0.70.
Whereas, aluminum insulation dead end tension clamp is in the price range of $1.45'$1.70.
The prices of the tension clamp vary with the raw materials used.
It also depends on the type of tension clamp and the manufacturers too.
If you are dealing with electrical clamps and conductors, breaking load is a must known thing to you.
If you do not know, we will tell you how to determine the breaking load for your tension clamp.
It is the measure of the maximum pressure that you should apply so that the tension clamp cannot break.
If you apply any pressure beyond its breaking load value, the tension clamp will break.
Resultantly, it will damage the conductor too.
The tension clamps come with designated breaking load values from reliable manufacturers like Rayphen.
In case of a power increase, the temperature of the conductor also increases.
High temperature tolerating cables or conductors are employed in such places and so is the tension clamp.
These conductors can bear a temperature as high as 235°C.
The tension clamp attached to the conductor at high temperature must bear this heating without getting affected.
It means you should use a tension clamp of greater surface area and mass.
So that there is a decrease in thermal loss level and the current flows continuously.
Yes, Rayphen tension clamps can be customized.
You can order your favorite product according to your demands.
Customized tension clamps can have different designs and dimensions.
These clamps are also made of high-quality aluminum and alloy.
They are compatible with the conductors and you can bulk order them for a greater experience.
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Tension clamps are designed to hold conductors and strands evenly to prevent conductor deformation. This product is designed for bare and stranded conductors and is recommended for use with plastic sheathed conductors. At the same time, the tension clamp can withstand at least 95% of the rated breaking strength of conductors and strands, and is made of high-strength materials.
Composition: twisted wire, rubber insert, cast aluminum shell, right-angle shackle, U-shackle.
Purposes: supporting cable'make the ADSS hang on the tower.
1. Component: preformed wire, rubber inserting, casting aluminum shell, right angle shackle, U shackle etc.
2. Usage: supporting,make ADSS cable hang on the pole and tower.
3. Features: a, stress on average, no concentration stress, protect cable better and increase the stiffness of cable in the mount point. b, good dynamic stress. It can provide enough grip strength(10%RTS) c, rubber inserting make abrasion low. d. excellent aluminum alloy improve the mechanical and resist-corrosion function, extend life.
Technical requirements: meet the DL / T 766- ADSS with the preformed helical fittings technical requirements and test methods..
Model
span'm'
twisted wire length'mm'
Clamp quality'kg'
AQX-150-**
150
800
1.7
1) Professional operation experience
2) Good quality assurance
3) Free samples and quality testing are available
4) Safe packing and timely delivery
5) All sizes can be customized
6) Choose our products! You will get professional technical support
a. We design 150m span suspension clamp for meeting to erect ADSS cable on 10KV transmission line. it is simple structure, easy installation, can also reduce the project cost.
b. Choose suitable QX preformed suspension clamp according to ADSS fiber optic cable span, diameter, nominal tensile strength parameters
c. the number of configurations as follows: 1 set / line tower.
d. Clamp strength: 30kN.
If you are interested in our products, please contact us.
Down lead clamp is one unique pole line hardware for electrical and telecommunication systems.
In deciding to purchase this hardware accessory, you need to search for one that is easy to install and reliable.
In this guide, you are going to learn about the design, technical specification, installation, and application of the Down lead clamp, among other critical aspects.
Read on to learn more.
This is what a Down lead clamp looks like
Down lead clamp
As shown in the above figure, a Down lead clamp is an accessory that is fixed on poles or strain towers.
They are used to guide optical cables to move up and down.
Without Down lead clamp, it becomes difficult for the right movement of cables.
This is what makes them very important.
Now, why do you need a Down lead clamp?
I know this is a possible question that you could be asking yourself right now.
Well, I will take you through this.
You will need a Down lead clamp to secure or guide cables as they down the pole (from top to bottom).
That is, you could be guiding fiber optical cables from the top of a pole to the splice box.
They come in unique shapes and designs, allowing it to cover hold numerous cables.
Look at this:
With that in mind, let me take you a step further.
Now, some of the main benefits of Down lead clamp include the following:
Most people have realized the uniqueness of Down lead clamps which is why they use this accessory.
You can use a Down lead clamp in many applications such as:
Down lead clamp for poles: Down lead clamp for poles is mostly the steel banding type.
This is also used to guide cables from the pole to be tightly fixed to prevent abrasion.
Down lead clamp for pole
Down lead clamp for towers: Down lead clamp for towers is used to hold the movement of cables.
The hot-deep galvanized type is used for towers.
They are used to hold cables tightly to prevent any problems or scratches.
Tower Down lead clamp
Down lead clamp for ADSS and Down lead clamp for OPGW: They are mostly rubber types for guiding cables.
A Down lead clamp is made up of the following key components:
The steel bracket is at the bottom of the Down lead clamp.
Its main duty is to ensure cables are well locked within.
This helps to prevent cables from coming out after installation.
When locked right, the steel bracket protects all cables.
Down Lead Clamp bolt and nut
The bolt in figure 4 is a part of the Down lead clamp.
It is there to help lock cables on towers, and poles.
If the bolt is not tightened well, the entire installation process will not be as firm as you need it to be.
It affects the process all the time.
The nut in the Down lead clamp makes installation easier.
You need to make sure the right nut is what you use.
Down lead clamp with a rubber section
The rubber section helps to prevent cables from scratches or abrasions.
You should have bolts and nuts tightened rightly to make sure the rubber section doesn't loosen up.
Well, the process of installing a Down lead clamp is not as complicated as you may think.
However, you must be keen and cautious to install it the right way.
Let's see how you can achieve this:
Cross section of a Down lead clamp
As you install the Down lead clamp, ensure you use the right size and specification.
This is critical to ensure a Down lead clamp serves the intended purpose.
Of course, by the end of the process, both bolts and nuts should be tight.
Whenever you're buying Down lead clamp, you should ensure they meet the following specifications:
I know you could be having a number of questions about Down lead clamps.
Don't worry, this section focuses on some of the most common questions and answers people ask me every day.
Down lead clamp for OPGW
Yes, you can have a Down lead clamp fixed or installed on your own. However, if you do not have an idea how to use it do not rush at all, you can let an expert do it for you.
The price of Down lead clamps will always differ from one manufacturer to the other, you need to choose a supplier you can trust first.
As you search on the internet, you will find many Down lead clamp suppliers and manufacturers, you can choose one that you trust.
Yes, whenever you are dealing with any pole line hardware, you must have the right safety gear. You may need gloves, helmets, overalls, etc.
It is easy if you have experience in using these accessories, though there might be differences between OPGW and ADSS Down lead clamps.
You need to know which one you need for your installation and know the specific application.
With all these in mind, you will definitely choose the right Down lead clamp.
I will not recommend this. However, if you try it out and it works, that is fine.
Just make sure you always have a new Down lead clamp for a new tower or pole.
This way, you will definitely get the right grip.
Old or already used Down lead clamps may loosen frequently, they may not hold the cables well.
You need to verify the specifications of the Down lead clamps again, you can call the manufacturer or supplier, maybe the Down lead clamps are of low quality.
By the way, in case you have any questions, don't hesitate to contact us, our team will help you find the right Down lead clamp.
As you can see from this guide, Down lead clamp is an important pole line hardware.
It will help you secure your cables and wires on either poles or towers.
So basically, this will ensure the efficient transmission of telecommunication signals or electricity.
Here at Rax Industry, we strive to design and manufacture high-quality and easy-to-use Down lead clamps.
You can contact us today and our team will help you choose the right accessory.
Contact us to discuss your requirements of china opgw suspension clamp suppliers. Our experienced sales team can help you identify the options that best suit your needs.