What is a Turnbuckle, How to Use it, and More

29, Apr. 2024

 

What is a Turnbuckle, How to Use it, and More

Turnbuckles are an essential component of many rigging applications, offering the flexibility and security you need to safely configure tensioning assemblies.

Contact us to discuss your requirements of turnbuckle types. Our experienced sales team can help you identify the options that best suit your needs.

What is a Turnbuckle?

A turnbuckle is rigging hardware used that's used for adjusting the tension in wire rope, cable, and other support lines. Its unique design allows you to incrementally apply or relieve tension as needed.

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How Do Turnbuckles Work?

To understand how a turnbuckle works, you first need to understand its parts. A standard version consists of just three parts:

  • A long, threaded body. Each side has different internal threading, allowing you to turn the body and adjust the tension without affecting the positioning of the end fittings.
  • Two threaded end fittings. The end fittings you choose will vary based on your application. We offer jaw & jaw, eye & eye, hook & hook, eye & jaw, and hook & eye turnbuckles in a variety of sizes.

What Are Turnbuckles Used For?

You can find these items in a wide range of applications. Examples include fencing, bridges, boating, construction, and more.

In each example, turnbuckles provide necessary support to keep everything functioning as it should – whether that's keeping fence wires taut so livestock can't get out or a keeping a cell tower or suspension bridge standing.

How to Use a Turnbuckle

Turnbuckles are designed to be easy to use. To install, simply unscrew the end fittings, attach one to the anchor point, one to the cable line, then tighten as needed by turning the turnbuckle to screw the end fittings back in.

This hardware can be tightened by hand, allowing for quick adjustments in the field, but you can also use a screwdriver, wrench, or other tool to speed up the process.

Looking for more information? See our in-depth installation instructions.

What are Turnbuckles Made Of?

Turnbuckles are made from either galvanized or stainless steel.

Both offer heavy-duty performance and reliability. The main consideration is corrosion-resistance – stainless steel is more resistant than hot-dipped galvanized steel, making it ideal for marine applications.

Choosing the Right End Fitting

While there are a wide range of end fittings available, we'll focus on the three that are most popular. The types are named for their end fittings so it's easy to locate the style you want – for example, an eye & eye turnbuckle has two eye end fittings, while a jaw & eye turnbuckle has one jaw end fitting and one eye end fitting.

Eye End Fittings

Eye end fittings are solid loops, offering a permanent connection with no weak points.

Jaw End Fittings

Jaw end fittings come with a nut and bolt or pin and cotter assembly, perfect for applications where you can't use an eye end fitting but still need a secure, long-term connection.

Hook End Fittings

For short-term rigging situations, consider a hook end fitting. These are much quicker to attach and release than other styles.

Turnbuckle Sizes

There are two sizes that matter: the thread diameter and the take-up or body length.

The thread diameter is directly correlated with the working load limit – the stronger you want your turnbuckle to be, the greater the diameter you should choose.

The body length is the difference between when the turnbuckle is "open" (the end fittings are fully extended) and "closed" (the end fittings are fully retracted). In other words, it refers to the amount of tension the turnbuckle can take up, making it an essential measurement to know.

Measuring a Turnbuckle

The diagram below shows you the different import measurements. "A" is the thread diameter and "BB" is the body length.

Inspecting a Turnbuckle

To ensure the quality of your turnbuckles hasn't been compromised, you should inspect them before each use. These visual checks are essential for worksite safety.

Examples of reasons to remove an item from service include excessive corrosion, gouging, or other similar deterioration; deformed load-bearing components; and heat damage.

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Questions?

For any questions on turnbuckles or our other lifting and rigging products, contact one of our product experts today!

Using A Turnbuckle

Are you looking for a product to help take up slack in your straight pull, inline rigging assembly? The turnbuckle is what you will need. Watch our video explaining the different styles of turnbuckles and how to use them in your next project.

If you prefer a text and picture version of the information, read more.

Turnbuckles are used to take up slack and apply tension to a rigging assembly.

They are designed to be loaded in straight pull, inline applications. They come in a variety of types, sizes, and coatings to suit many suspending, tie down, and tensioning type applications.

Turnbuckles are categorized by thread diameter, take up length, and end fittings.

Thread Diameter

Thread diameter refers to the diameter of the threaded portion of the end fittings. Larger thread diameters will have a greater load carrying capacity than smaller thread diameters.

Take Up Length

Take up refers to the total length that the end fittings can screw in and out of the turnbuckle body to take up tension.

To increase the amount of total take-up capability in your system, either choose a turnbuckle with more take-up, or attach 2 or more turnbuckles together, in line.

Tensioning

Turnbuckles can tension assemblies without twisting them up because one end fitting is left hand threaded and the other is right hand threaded. This design feature ensures only the turnbuckle body twists when tensioning.

Sizing Turnbuckles to Other Rigging Components

It is important to note that the working load limit should always be taken into consideration when sizing and matching turnbuckles to other rigging components.

For example, a 1/4”x 4” turnbuckle has a much lower working load limit than ¼” cable or ¼” eyebolt , and the fittings may not connect easily. Up-size the turnbuckle to a size that more closely matches or exceeds the working load limit of the rest of the assembly or a working load limit that meets your loading requirements.

End Fittings

E-Rigging offers typical turnbuckles with a selection of 3 different types of end fittings with each fitting having its own purpose, advantages, and disadvantages.

Eye End Fittings

Eye end fittings are used with other components that can be opened and connect into the eye such as a shackle or quick link. They contain no moving parts and are the most cost-effective end fitting of the three.

Jaw End Fittings

Jaw end fittings are composed of a jaw, bolt, and nut. These are used to connect to other components that cannot be opened, such as an eyebolt or swaged sling eye.

Depending on size, some jaw turnbuckles only come with a pin and cotter.


You can find a list the of the components included with each jaw on our Turnbuckles page.

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Hook End Fittings

Hook end fittings are used for temporary connections and are easily attached and detached from other rigging components.

We do not recommend hook fittings in situations where tension can unexpectedly release from the turnbuckle as this may cause the hook to dislodge.

Double check your fittings when using hook turnbuckles because the hooks are large and may not fit with other fittings having a similar working load limit. Toggle Jaw

Toggle Jaw is a specialty end fitting which is available on some of our stainless-steel turnbuckles. It is especially useful when the turnbuckle must articulate in a direction that isn’t allowed by the other component used in the application.

Cable Railing Swage Turnbuckles

E-Rigging also carries a variety of Cable Railing Swage Turnbuckles which are used in cable railing systems. Visit our Cable Railing page and our YouTube channel for more information on these types.

Drop Forged vs Formed and Welded

Our galvanized turnbuckles are drop forged.

Our stainless turnbuckles come in both drop forged or formed and welded varieties.

The formed and welded turnbuckles are nearly as strong as the drop forged turnbuckles, and offer significant cost savings. For critical applications that require stainless turnbuckles, the drop forged turnbuckles will offer better long-term reliability due to the end fittings’ elongated design that reduces stress and their superior manufacturing process.

Coating Types

Our turnbuckles are made from hot dipped galvanized steel and type 316 stainless steel. For more information on coating types, please watch our video on YouTube or check out our Blog.

Stainless Steel Turnbuckles

Our most corrosion resistant

Best suited for outdoor applications

Highly resistant to rust

Ideal for use in or near saltwater environments where corrosion frequently occurs.

The best choice when using other stainless steel components.

Hot Dipped Galvanized Turnbuckles

Lower cost than stainless steel

Suited for outdoor environments

They are not as corrosion resistant as stainless steel.

Installing Turnbuckles

Unscrew End Fittings of the Turnbuckle

Unscrew the end fittings of the turnbuckle so that they are both fully extended. This can easily be done by unscrewing each end fitting one at a time until they are both equally extended.

Attaching Fittings for Jaw and Eye Turnbuckle

Jaw End

Unscrew the bolt from the jaw.

Insert the jaw over the eyebolt.

Then, insert the bolt back into the turnbuckle and fasten it tightly.

Eye End

Insert the eye into the opened shackle.

Close the shackle so that the eye is locked into place.

Tension

To tighten the turnbuckle, you can either use your hand, a screw driver, or a wrench to turn the body. Make sure to stop the end fittings from spinning with the turnbuckle body. This will prevent the screws from screwing in unequally. Tighten until your rigging assembly is tensioned to the desired point needed for your application.

Locking and Application Considerations

If your application will expose the turnbuckle to vibration, it is good practice to lock the end fittings from turning by using lock wire. This will prevent unwanted loosening over time.

Your turnbuckle may also be equipped with lock jam nuts to prevent loosening.

These can be used in non-critical applications, but are not recommended for critical applications as they put extra strain on the threads.

Pipe Turnbuckles

For pipe style turnbuckles, a small screw driver or other small diameter type rod can be used to tighten the turnbuckle. Insert it into the hole in the body of the turnbuckle and turn to the desired tension.

If you have any questions or need help choosing the products for your next rigging assembly, contact us . We look forward to helping you get your next project started.

Double check your fittings when using hook turnbuckles because the hooks are large and may not fit with other fittings having a similar working load limit.

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