Whether you are fixing your air conditioning, connecting new LED lights, or wiring a relay, you are probably working with a resistor. Resistors can be found in almost every electrical circuit, but they are often built-in to other components. So what do these hidden resistors really do? And why are they so important to the electrical circuits you use every day?
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A resistor controls the flow of the electrical current within a circuit. Resistors are made from materials like copper or carbon, which make it difficult for the electrical charges to flow through a circuit. The most common type of resistor is a carbon resistor, which is a general purpose resistor, best suited for lower-powered circuits. Some other common resistor types include the film resistor and the wire-wound resistor. Resistors are essential to many electoral circuits, and they can be applied to a myriad of different applications.
Protect against voltage spikes. Resistors also protect components against voltage spikes. Components that are sensitive to a high electrical current, like LED lights, will be damaged if there is not a resistor to control the flow of the electrical current. In addition, fuses and circuit breakers can also be used to protect your electrical circuit against voltage spikes.
Provide the proper voltage. Resistors ensure components receive the proper voltage by creating a voltage drop, and they can protect a component from voltage spikes. Each component in an electrical circuit, like a light or a switch, requires a specific voltage. If a component in your circuit requires less voltage than the rest of your circuit, a resistor will create a voltage drop to ensure the component does not receive too much voltage. The resistor will create a voltage drop by slowing down, or resisting, the electrons as they try to flow through the resistor. If a component receives too much voltage, it may be damaged or not function properly. When upgrading incandescent turn signals to LED, an LED load resistor is required for each light in order to ensure the turn signals work properly. The LED load resistor creates a voltage drop so the LED turn signals blink at a proper speed. If the LED load resistor was not installed, the LED turn signal would blink too rapidly, and would eventually be destroyed by the high voltage. Need to upgrade? Check out this post to learn how to make the switch to LEDs.
While resistors can be bought individually, they are often built-in to other electrical components, such as the LED load resistor, relays, and other 12V electrical products. In a relay, the resistor absorbs access voltage given off when the relay is activated. This will protect any other components in the circuit from voltage spikes. Relays allow for a high current flow circuit to be controlled by a low current flow circuit, and they are made to fit a variety of applications.
Some common relays include the relay with resistor, which will fit into a standard fuse box. This relay is ideal for full voltage applications such as fog horns, window lifters, air conditioners, and much more. While the relay is ideal for full voltage applications, the built-in resistor will protect any sensitive equipment against voltage spikes.
A potted relay is also ideal for full voltage applications, but it offers extra protection for marine applications and vehicles exposed to harsh conditions. The term 'potted' means that the relay is sealed against dust and moisture, while the internal resistor protects against voltage spikes.
A mini 280 skirted relay with resistor is similar to the standard relay with resistor, but the skirted relay connects with the sealed OEM connector in the vehicle. This skirted relay also features Mini 280 style pins.
The ISO 280 Micro relay with resistor is a smaller version of the standard relay. The ISO 280 footprint will fit most common Mini (ATM) fuse boxes.
They may be small and often built-in to other components, but resistors are essential to almost every electrical circuit. These hidden resistors are essential because they control the flow of the electrical current to sensitive components, and they protect components from voltage spikes. So the next time you turn on your air conditioning or your new LED light, remember that a resistor is working to protect your component and ensure it is functioning properly.
If you would like learn more or have if you have questions about Del City's products with built-in resistors, visit www.delcity.net or call 1.800.654..
Sources
http://www.explainthatstuff.com/resistors.html
http://www.electronics-tutorials.ws/resistor/res_1.html
http://sciencelearn.org.nz/Contexts/Super-Sense/Science-Ideas-and-Concepts/Resistors
http://www.autoshop101.com/forms/hweb2.pdf
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The word 'resistance' often gets a bad rap. It is commonly associated with unruly children, the inability to change, and political upheaval. Even Star Trek jumped on the bandwagon when their galactic bad-guys the Borg coined the phrase; 'resistance is futile.' But resistance can serve a lot of good purposes too. We all want a strong immunity to resist the common cold, and those people who live downstream of a dam are thankful for its ability to resist the water that would otherwise flood their homes. Another important application of resistance is in electronic circuitry.
Electronic circuits are dependent upon resistor components to reduce or control current flow. Resistors can be fixed to provide a specific value of resistance, or variable to adjust circuit levels such as dimming a light. Resistors come in uncountable variations of physical sizes and shapes to accommodate their different uses. They are categorized by their value of resistance measured in ohms, as well as their range of tolerance to their value and how much power they can handle in watts. Let's take a look at what some of the types of resistors and their applications are to get a better idea of what they do.
To understand what a resistor is and what it does, we need to go back to the basics of Ohm's Law. Here we see that there are three key attributes of an electrical circuit; voltage, current, and resistance. To provide the resistance attribute, materials that restrict the flow of electricity are packaged in the components that we call resistors.
If you need to create 2 amps of current in a 12 volt system for your circuit, you would use the formula of volts divided by current to find the value of resistance needed. In this case it would be V / I = R, or 12 volts divided by 2 amps meaning that you need 6 ohms of resistance. This is an extremely simple example, but it demonstrates how the performance of every circuit is a product of the interaction of voltage, current, and resistance.
In a complex set of circuits as on a circuit board, there will be resistors doing different functions. Fixed resistors will be used to create correct voltage and current levels, adjust signal levels, and terminate transmissions lines. Variable resistors will be used for circuit adjustments, while larger resistors will be used in power circuits. In some cases resistors will be used to pull a logic signal up to a voltage level or down to a ground level to keep it from floating in an unknown state so that it can be correctly interpreted by the microcontroller.
Some resistor symbols that could be used on a schematic
There are a lot of variations of resistors for different functions. There are fixed resistors, variable resistors, trimmer resistors, thermistors, and photoresistors to name a few. Most of these resistors are two pin components, although some like variable resistors or resistor networks will have more. Resistors are typically represented on a schematic by a symbol with two solid horizontal lines representing its pins and diagonal lines in the middle as shown in the picture above. On a schematic this symbol can be rotated 90 degrees if necessary. This resistor symbol can also have a rectangle instead of the diagonal lines.
Variations of this symbol could include diagonal or vertical arrows representing additional pins of a variable resistor, or contained within a circle for thermistors and photoresistors. Multiple resistor symbols replicated within a larger rectangle is used for a resistor network. No matter how it is depicted, the symbol must clearly show that its electrical function is a resistor. The symbol also needs to display identification text along with it including its reference designator, value, and tolerance.
Different components including resistors in this 3D layout 3D screenshot
On the layout side of the PCB design tools, the goal is to model the physical shape of a resistor as clearly as possible into CAD parts called footprints. Precise footprints are important in order to show how many leads the resistor has, where they will solder onto the board, and the contours of the part outline. 3D data is also important to give the user the full depth of the resistor when laying out the circuit board.
There are a lot of types of different resistor footprints required for layout, and they can be broken into the following categories:
Thru-Hole Resistors: The resistor is a small cylindrical part with leads on either end which are bent over to be inserted and soldered into holes in the circuit board. These resistors come in different lengths, widths, and heights. The more power that a resistor is rated for, the larger it may be and it may be box shaped instead of cylindrical. Thru-hole resistors usually have bands of different colors painted on them to signify their values and tolerances.
Surface Mount Resistors: These same resistors can also be found in surface mount packages that get soldered flat onto metal pads on the circuit board. SMT resistors can be much smaller than their thru-hole counterparts which makes them more desirable for densely placed PCBs. SMT resistors have their values and tolerances stamped on them in text.
Variable and other Shapes of Resistors: Resistor footprints can vary a lot for the other types of resistors such as variable resistors, thermistors, etc. Some of these resistors will have three leads instead of two, while some may be taller than they are wide. In the case of a resistor network, multiple resistors are bundled together in one package that will share one common pin.
Printed Resistors: Resistor material can also be printed directly onto the circuit board negating the need for soldering physical resistors on the board. This saves space but often these resistors don't have the precision that a packaged resistor will have.
You will be working with a lot of resistors as you design circuit boards, and the PCB design systems from Cadence have the features and functionality you need to help you choose and create the right resistor symbols and footprints. With its symbol and shape creation abilities, OrCAD PCB Designer is the PCB design tool you need to get the job done right.
If you're looking to learn more about how Cadence has the solution for you, talk to us and our team of experts.
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