Selection of Industrial PC | PLCS.net - Interactive Q & A

13, Aug. 2024

 

Selection of Industrial PC | PLCS.net - Interactive Q & A

Hello,

We are developing smart logistics system and struggling on selection control system concept. Maybe you guys could help to decide? First of all I would like start with short description what we need:

1. System low-level control (PLC control). There are a lot of sensors, actuators, industrial robot for pick & place and so on. We need software PLC for handling I/Os, giving pick and place tasks for industrial robot and execute communication interface to middle level control system;
2. Middle-level control. Here we will have machine vision algorithms and .NET based applications for data mining, optimization of low-level controls based on data analysis from statistics. Basically it will be machine learning application which will optimize industrial robot paths and working sequence by forecasting actions ahead based on statistics. Also in the future for products identification/verification/sorting and picking operations we are planning to use deep learning algorithms, but it is next project stage and I guess we will use separate GPU powered Industrial AI computer for this purpose, so at the moment this functionality is not necessary. I guess there is no such IPC which is capable to run software PLC on hypervisor technology and has powerful GPU with a lot of Cuda cores for deep learning;
3. High-level control. ERP and Warehouse Management System, which will be on different machines, so only interface implementation will be necessary on this machine.

Previously I wanted to use hardware PLC + Industrial PC (PLC for low-level control tasks and Industrial PC for middle and high level control tasks), but then I thought why use hardware PLC when there are Industrial PCs on the market which has software PLC solutions. It is possible to achieve all these tasks on one machine. Actually, I'm considering about these brands and their products:

1. B&R APC910 with Intel Core i7 EQ, Quad core, 2.8 GHz + Automation Panel;
2. Beckhoff Panel PC CP22xx- with Intel Core i7-TE, 1.8 GHz, 8 cores;
3. Siemens SIMATIC IPC677D with Xeon E3-Lv3, 4 cores, 2.3 Ghz. Actually wanted to select SIMATIC IPC677E with Core i7-, 6 cores and 3.2 Ghz, but it looks like it does not compatible with S7- software controller;

What do you guys think about each brand and their products? What kind of experiences you had and which setup you would select? Maybe it is worth to check other brands as well? I see there are a lot of Industrial PCs manufacturers, but only some of them could offer IPCs with software PLCs based on hypervisor technology. For me personally it looks like B&R, Beckhoff and Siemens has the most advanced products.

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7 Step Process to Selecting an Industrial Panel PC

Nov. 30,

7 Step Process to Selecting an Industrial Panel PC

Choosing the right Industrial Panel PC is a crucial decision for businesses in various industries. These specialized computers play a key role in automation, control, and monitoring processes. To ensure you make an informed decision, follow this 7-step process when selecting an Industrial Panel PC.


Step 1: Define Your Application Requirements


Clearly outline the specific requirements of your industrial application. Consider factors such as processing power, memory, storage, and connectivity. Understanding the demands of your application is fundamental to choosing a Panel PC that meets your operational needs.


Step 2: Assess Environmental Conditions


Industrial environments can be harsh, with exposure to dust, moisture, extreme temperatures, and vibrations. Choose a Panel PC that is designed to withstand the environmental conditions of your facility. Look for features like IP65 or higher ratings for dust and water resistance.

Industrial Touch Screen Panel PC with 10mm Front Bezel

Step 3: Select the Right Display Technology


Consider the type of display technology that best suits your application. Options include resistive or capacitive touchscreens, depending on the required level of precision and the type of interactions expected. Additionally, assess the display brightness and resolution for optimal visibility in your work environment.


Step 4: Determine Mounting Options


Evaluate the mounting options available for the Industrial Panel PC. Depending on your application, you may need panel mount, VESA mount, or open frame designs. Choose a mounting option that integrates seamlessly with your existing equipment and meets space constraints.


Step 5: Check Expansion and Connectivity


Assess the expansion slots and connectivity options offered by the Panel PC. Ensure it has the necessary interfaces for connecting peripherals, sensors, and other devices essential for your industrial processes. Future-proofing your system with adequate expansion capabilities is also crucial.

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Step 6: Consider Maintenance and Upgradability


Evaluate the ease of maintenance and upgradability of the Industrial Panel PC. Components such as hard drives, RAM, and batteries should be accessible for quick replacements or upgrades. A modular design can simplify maintenance tasks and extend the lifespan of your investment.


Step 7: Review Vendor Support and Longevity


Choose a reliable vendor with a proven track record in providing Industrial Panel PCs. Assess the level of support offered, including technical assistance, warranty, and software updates. Consider the vendor's commitment to product longevity to ensure ongoing compatibility and support for your industrial applications.


Questions and Answers


Q: Can Industrial Panel PCs be customized for specific applications?

A: Yes, many manufacturers offer customization options to tailor Industrial Panel PCs to specific application requirements. Discuss your needs with the vendor to explore customization possibilities.


Q: How important is fanless cooling in Industrial Panel PCs?

A: Fanless cooling is essential in industrial environments where dust and debris can damage internal components. Fanless designs minimize maintenance requirements and contribute to the longevity of the Panel PC.


Q: Are Industrial Panel PCs compatible with industrial automation protocols?

A: Yes, many Industrial Panel PCs come with built-in support for industrial automation protocols such as Modbus, Profibus, and Ethernet/IP, facilitating seamless integration into automation systems.


By following this 7-step process and addressing your specific industrial requirements, you can confidently select an Industrial Panel PC that enhances automation, control, and monitoring in your facility.



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