The impact of getting the wrong printer for the number of labels you’ll be printing each day is that you can significantly shorten the life of the motor. We’ve seen businesses that think they will save on the cost of an industrial printer by running 1500 labels a day through their desktop. But it’s a false economy as the motor in the overworked desktop printer is likely to die well before its normal life expectancy.
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The better approach for volumes over 1000 would be to buy an industrial printer or two desktop printers.
For those who get it right, we’ve seen printers last well over 10 years, with just a change of print head when needed and a motor that keeps running strong.
Getting the speed equation wrong can have a big impact on the processes that rely on label production, extending the printing window and every process downstream of it.
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Given how many barcode printers options out there, you may feel overwhelmed when deciding on a barcode printer. Hopefully these tips will help you narrow down your choices and simplify the buying process.
1. Decide on the Type of Barcode Printer Needed
Barcode printers fall into four categories: desktop, industrial, mobile, and specialized. The best option for you will depend on average print volume, mobility requirements, and type of printing.
Desktop - Desktop barcode printers are able to create around 100 to 500 labels per day making them ideal for offices and retail stores.
Industrial - With a greater capacity than the desktop printer, industrial printers can produce around 1,500, 3,000, or even 5,000 labels per day, depending on the model. Some printers are also able to printer larger labels up to 8 inches wide. These barcode printers are useful for manufacturing and distribution centers as well as for large retailers.
Mobile - Mobile printers offer a similar production amount to desktop printers but require no physical connection to a computer; however, print widths tend to be smaller at no more than 4 inches. Mobile printers are particularly useful for creating labels on the move.
Specialized– Although standard printers are usually able to specialized labels, such as tickets, wristbands, and cards, if you only need a specific type of label, a specialized barcode printer is a more economical and efficient choice.
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2. Understand the Different Printing Methods
Barcode printers are further divided by the printing method they use, either direct thermal or thermal transfer. Understanding the difference between the two is essential when making your choice of printer as it affects everything from the longevity of the label to the material on which you can print barcodes.
Direct Thermal - In direct thermal printers, heat from the machine creates the image on the labels. These models have several advantages including their simplicity, their lack of a ribbon, and their ability to produce clear barcodes for easy scanning. However, as the barcode image is temporary, direct thermal printers are only suitable for labels that will be in use for no more than six months.
Thermal Transfer - In these printers, heat transfers an image from the printer ribbon to a label. Barcodes can last for up to 20 years in average warehouse conditions and can withstand extreme temperatures. Thermal transfer printers can also create barcodes on various materials, including polypropylene and polyester, and print in a range of colors. As thermal transfer printers tend to be more expensive than direct thermal models, it is best to choose this option only if you need the additional printing capabilities.
3. Consider Connectivity
You also need to decide how you would like your barcode printer to communicate with your computer. All printers have USB connectivity but for enterprises, you will want to make sure your printers are connected to your network, either through Ethernet or WiFi.
4. Decide On a Print Resolution
Print resolution is the number of dots per inch (dpi) the print head is able to produce. The higher the resolution, the crisper the quality of your barcodes. Depending on the type of labels you print and the amount of data that needs to go on them, you may need very high resolution capabilities.
5. Decide if you need Add-Ons
Before you complete your order, you should always consider what add-ons could be invaluable to printing barcodes in your business. Common features include cutters, rewinders, peelers, labels, ribbons, supplies, service agreements and the ability to create RFID-based labels.
6. Only Purchase from Authorized Barcode Dealers
Finally, you should consider who you’re buying your barcode printer from. Authorized Barcode Resellers are always the best route. They have the expert knowledge, experience, great service, warranties and usually offer more than just barcode printers. Authorized Dealers are great ways to protect your barcode printer investment and to obtain optimal support for your printing devices.
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