A wire harness is a common and effective tool for keeping multiple wires within a piece of equipment in order. On a more basic level, it's the exterior covering, or sleeve, that encases and protects an inner conductor or bundle of conductors. Known for their straightforwardness, effectiveness, and low cost, these simple casings are designed to streamline and organize multi-wire systems while protecting the wires from the elements, resulting in a cleaner, safer working environment.
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As small as they are, however, wire harnesses can vary widely. In fact, most companies customize them so that they're better suited to particular environments and applications. We're here to help outline the basics of these essential implements so that you can find the perfect type for your company.
Wire harnesses can be made from a number of durable materials. Some of the most common include:
The specific material used in a harness largely depends on its surrounding environment. If the wires are run in a particularly damp environment, for example, the harness should be of a material that effectively resists moisture such as polyethylene.
Regardless of the material with which it's made, wire harnesses can be further specialized to suit particular applications. Additional features often found in wire harnesses include:
Just as certain materials are better suited to certain environments, certain features of wire harnesses are better suited to certain applications. Any wires at an increased risk of abrasion, for example, should be enclosed in a harness with heat-shrink coating, since heat-shrink coating is designed to minimize the effects of abrasion.
Wire harnesses are highly versatile products that are well-suited to use in nearly every industry. Aerospace, automobiles, medicine, telecommunications, and commercial construction, as examples, constantly depend on them for smooth operations. Wire harnesses can also be found in home electronics, audio and visual equipment, and household appliances.
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At Consolidated Electronic Wire & Cable, we're proud to offer a wide selection of harnesses and cable assemblies that meet even the strictest standards. We can specialize in personalized solutions to common industrial challenges, offering all customers specialized shielding, fillers, materials, identification, and style. Our harnesses can accommodate systems up to 600 volts (UL) or volts (military) and can withstand temperatures ranging from -65 °C (-85 °F) to 250 °C (482 °F), ensuring functionality in any environment.
For over a century, Consolidated Wire has set the standard in industrial wiring and cabling, helping companies of every size develop lasting solutions to and select the right wires for all of their electrical challenges. To learn more about our extensive wire and cable harness offerings and explore their benefits, check out our catalog today.
OK, so you probably already know what a basic wiring harness is ' but we like to be thorough. An automotive wiring harness is nothing more than a collection of wires. We know, it's pretty simple. But what does a wiring harness do when it's installed in your vehicle?
An automotive wiring harness connects all of your car's electrical devices and components to a primary power source. Typically, basic wiring harnesses include a fuse block and a minimum of 8 to 12 circuits. Circuits are a significant part of all basic wiring harnesses and one of the things you should keep in mind when deciding on the best wiring harness for your project car or hot rod.
Circuits themselves are nothing more than designated wires meant to serve a specific purpose. For example, a set of wires for the headlights might require two circuits, and a wire for the glove box light or starter is likely to be one circuit. The number of circuits you'll need depends on the number of electrical components you have. When it comes to simple vehicle projects, like an off-road buggy restoration, you may need only a small number of circuits, which in turn means you'll need an automotive wiring harness with only 12 circuits, for example. Contrast that with a classic hot rod complete with more than a few luxury items, and you might need a new 24-circuit wiring harness. The difference between the need for a 12, 18 or 24 automotive wiring harness is mainly vehicle compatibility.
When it comes to designs of automotive wiring harnesses, there are just three types to know.
Although each type of automotive wiring harness has its own merits, we've found that purchasing a new wiring harness with the wires attached to the fuse panel makes installation and routing more straightforward.
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