Control Cable | Galaxy

Control Cable

Galaxy is a leading supplier of custom and stock control cables. Galaxy can supply various types of control cables, both stock and custom, in various AWG sizes, voltage ratings, compounds, shielding constructions, and conductor counts. Galaxy can also recommend the correct stocked control cable for specific applications.

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What are Control Cables?

Control cables are multi-conductor cables used in automation and instrumentation applications. Control cables can measure and regulate transmissions of automated processes. Control cables are often UL rated and/or CSA rated. Control cables typically are shielded with a foil shield, braid shield or combination of the two. Flexibility is a concern when choosing a control cable. It is important to understand if the control cable will need to be flexible or if it will be continuously flexed. Cables that will be continuously flexed in process automation can require different constructions compared to a cable that simply needs to be flexible so that it can be routed in a product correctly and still function properly.

Control Cable Applications

There are many and varied flat and woven cable applications, these include but are not limited to:

• Assembly Lines
• Robotics
• Power distribution

Galaxy Differentiators / Advantages for Control Cable

Galaxy can supply control cables with low minimum production quantities and competitive lead times. Galaxy’s Sales Engineers can help in the design of the perfect control cable for the intended application, having successfully assisted with many custom control cables for customers. Galaxy understands the challenges that come along with the cable selection process. No matter the environment or desired functionality, a cable can be made that allows the equipment to function as intended.

Materials

Control cable from Galaxy is available with the following materials:

• Polyvinyl Chloride (PVC)
• Polyurethane (PUR)

Control Cable Technical Specifications

Galaxy offers control cable in the following ranges of technical specifications:

Control cables are very specialized electrical cables used to carry signals and information through a broad spectrum of industrial applications and infrastructures. They have several individually insulated conductors and every conductor with a different signal. This design enables structured, secure, and very reliable communication. Their significance is highlighted in applications such as construction, power generation, automation, and precision instrumentation.

Low Voltage (LV) control cables are unique as compared to other cables because they provide efficient and secure signal transmission in low-voltage environments. Tempsens Cables, a world-renowned name in high-performance cable solutions, is an expert in offering high-quality LV control cables that conform to the most demanding relevant standards. Backed by a reputation for superior performance, durability, and reliability, Tempsens is a partner of choice in a broad spectrum of industries.

Significance of LV Control Cables

LV control cables are the backbone for most industries, such as but not restricted to steel production, glass manufacturing, chemical processing, fertilizer production, and energy distribution. They are designed to function effectively under harsh operating conditions including high temperatures, moisture exposure, mechanical abrasion, and electromagnetic interference (EMI).

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The main purpose of LV control cables is to deliver control signals accurately and efficiently, allowing smooth and safe operation of automatic systems, instrumentation systems, and power distribution systems. Their rigid structure guarantees continuous operations even under some of the most extreme industrial settings one can imagine today.

Some exceptional attributes of our LV Control Cables are:

•Reliable management: Enable dependable and exact regulation of machinery and operations.

•Safety: Our cables consist of resistant materials, immune to heat, chemicals, and mechanical pressure.

•Efficiency: Allow optimized performance of automated systems.

•Flexibility: Made to withstand constant movement and bending.

•Durability: Made for heavy industrial conditions.

Specifications of LV Control Cables

Construction Multi Core Voltage Grade Up to 1.1 KV Conductor Electrolytic Grade Bare Copper/ Tinned Copper Conductor Size 0.50, 0.75, 1.0, 1.5, 2.5 Sq. mm Conductor Stranding Solid or Multi Strand Core Insulation PVC, HR PVC, PE, LSZH Polymer, FR PVC, XLPE, XLPO etc. Screening Aluminum Foil type/Mesh Braided type Inner/Outer Sheath PE, PVC, LSZH Polymer, HR PVC, FR PVC,  PUR, XLPO etc. Armoring G.I. Round Wire / Flat Strip Armouring (As per IS : 99) Standards IEC , IEC -1, IEC , IS 694, IS , IS

Key Components of LV Control Cables

1. Conductor: It is the metal wire that conducts the electric current from one point to another, composed of high-conductivity substances such as copper (bare, tinned, nickel-plated, or silver-plated) to conduct power or signals effectively, located in the middle.
2. Insulation: A protective cover that can operate over temperature ranges of -267 °C to °C with heat and chemical resistance, is non-conductive, and allows for safe and efficient working conditions overall by isolating the conductors from one another, protecting from the environment, and preventing the possibility of a short circuit.
3. Inner Sheath: Serving as an additional layer of protection, the inner sheath provides mechanical defense for the insulated conductors. Commonly used materials include PVC, silicone, or Teflon, selected for their durability and capacity to endure challenging environments.
4. Outer Sheath: The ultimate protective coating, constructed to defend the cable against external harm. Typical materials employed are the robust forms of PVC, silicone rubber, or strengthened fiberglass composites.
5. Construction: Cables may be twisted to minimize electromagnetic interference and enhance ruggedness.
6. Screening: A conductive layer is added around the conductors or cores to protect from external electromagnetic or radio frequency interference to the signal or transmission of power, and there are two types of screening:
   1. Aluminum foil provides full coverage and includes a copper drain wire.
   2. Mesh Braided: These are constructed using copper wire with 70%-95% coverage.

LV Control Cables Applications

The following industries often employ these cables:

• Oil & Gas – Employed in refineries, pipelines, and drilling operations.
• Cement Industry – For supporting automation and material handling systems.
• Chemical & Fertilizers – It is crucial for the safe and reliable operation of processing facilities.
• Power Distribution –Employed in monitoring, controlling, and managing electrical grids and substation operations.
• Steel Industry – Facilitating control and monitoring of heavy machinery.

How to find your LV Control Cable?

Choosing the proper low-voltage (LV) control cable is important to achieve maximum performance and long-term reliability. The underneath are some factors needs to be considered:

• Environmental Conditions: Evaluate the environmental conditions the cable will be subjected to, including extreme temperatures, moisture levels, and possible chemical exposure.
• Electrical Needs: Clearly identify the electrical requirements, which include voltage, current rating, and type of signals to be carried.
• Life Expectancy Requirements: Assess anticipated mechanical loads, such as motion, vibration, and wear, and choose cables that are developed to meet those challenges.

Why Choose Tempsens Cables?

Tempsens is among the leading manufacturers of LV control cables and one of the largest thermal and cable solution suppliers. What actually makes us stand out is:

• Voltage Ranges: Can be supplied with various voltage cables up to 1.1kv.
• Quality Assurance: Our cables ensure high standards, reliability, and credibility.
• Expert Guidance: Our experienced personnel is here to assist you in selecting the optimum cable for your needs.
• Large Product Line: We offer a large product line of LV control cables to feed different applications.
• Tolerance: Can be withstood by oil, moisture, chemicals, weather etc.